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  2. Retrofitting

Welcome to JK GEARS AND MACHINERY - Your Partner in Precision Machinery Solutions

With a legacy spanning four decades, JK GEARS AND MACHINERY stands as a stalwart in the used machine tools industry, with roots firmly established in both England and India. Our journey has evolved, and today, we proudly venture into the world of retrofitting. Our commitment? Transforming your used machines into cutting-edge marvels. We'll traverse the globe, picking up machines from your doorstep, breathing new life into them in India, and seamlessly returning them to your workshop, no matter where that might be.

Experience the Technological Resurgence

JK GEARS AND MACHINERY isn't just about retrofitting; it's about technological rejuvenation. We don't just restore your machines; we elevate them to exceed their original accuracy and functionality. Our retrofitting doesn't just maintain; it innovates. With the very latest market features integrated, your machines emerge as veritable powerhouses.

CNC Technology Advancements

We understand our customers' growing need for CNC technology in their machine tools. At JK GEARS AND MACHINERY, we have created a facility whereby we can convert any conventional machine into an affordable CNC machine. These are quality, affordable machine tools, with the added advantage of Siemens' global warranty.

Unveiling JK GEARS AND MACHINERY and Beyond

Discover a realm of possibilities with our range of machines, including the renowned JK GEARS AND MACHINERY brand. Each machine is a testament to our expertise, fully retrofitted and backed by an unwavering guarantee. Expect nothing short of reliability and productivity excellence.

Crafting Excellence Through Restoration

Reimagine your used machines' potential as JK GEARS AND MACHINERY steps in. We're the specialists in breathing new life into machines, extending their operational life, optimizing productivity, and enhancing market competitiveness. Retrofitting isn't just a service for us; it's a legacy we've been building, evolving, and perfecting. Our journey in retrofitting has led us to become a benchmark in the industry.

The Finest Engineering Expertise

Our Engineering Department is at the heart of this transformation journey. Gleason, Liebherr, Hurth, Pfauter, Sykes, WMW, and more - we've upgraded them all. Our meticulous process involves disassembling and rejuvenating mechanical, electrical, and electronic components, all guided by manufacturers' technical recommendations. Utilizing original spare parts, advanced documentation, and tailored techniques, we restore the reliability and robustness of your machines.

Your Journey with Us

The path to a revitalized machine involves multiple stages, all conducted with the utmost precision and customer alignment:

  1. Thorough Machine Assessment
  2. Disassembly of Structural Components
  3. Mechanical Restoration and Replacement
  4. Electrics and Electronics Upgrade
  5. Structural Reassembly and Adjustment
  6. Compliance with Industry Standards
  7. Installation and Commissioning
  8. Rigorous Calibration and Testing

Your satisfaction is our compass, guiding every action and decision at JK GEARS AND MACHINERY.

Beyond Retrofitting

While our expertise shines in retrofitting, our capabilities extend to all kinds of machine tools.
Our catalogue also features a diverse array of new machines for those seeking the latest technology.

Retrofitting Your Machinery: JK GEARS AND MACHINERY's Step-by-Step Process

Embarking on the journey of transforming machinery is an intricate process, and at JK GEARS AND MACHINERY, we ensure each stage is meticulously executed. Here's a simplified breakdown of how we achieve excellence:

Assessing Machine Condition

When your machinery reaches JK GEARS AND MACHINERY, we begin with a comprehensive evaluation. This evaluation empowers our Engineering Department to outline dependable retrofitting and upgrading plans for each machine. We strategize the necessary actions, resources, and spare parts, minimizing downtime during execution. We also offer on-site visits to understand your needs better and provide initial technical and financial evaluations.

Dismantling Mechanical Components

Positioning your machinery at our facilities, we move on to disassembling and removing mechanical parts and functional sub-assemblies. Wear and tear are taken into account, and we inspect these elements for repairs or replacements. Our seasoned engineers evaluate the requirements and any severely damaged parts that need direct replacement. This process is pivotal to ensure swift refurbishment, reducing downtime for you.

Adjusting and Repairing

Following the disassembly, a thorough inspection of each mechanical part occurs. Based on wear during its life cycle, our expert engineers determine adjustments, repairs, or replacements. Components like spindles, bearings, belts, motors, gears, sensors, and more are meticulously examined. Necessary repairs or replacements are made to restore original performance and tolerance, guaranteeing satisfying results for you.

Electrical and Electronic Enhancement

Beyond mechanical improvements, we focus on electrical and electronic upgrades. JK GEARS AND MACHINERY replaces or upgrades electric and electronic components, ensuring compatibility with the latest technology. Components prone to obsolescence are swapped out. This electrical transformation complements the mechanical enhancements, resulting in a comprehensive machinery improvement.

Assembly and Testing:

Rejuvenated parts and components are assembled by our skilled engineers. Every aspect, from mechanical to electrical, is tested for proper operation, accuracy, and alignment. This phase ensures that the rebuilt machine functions seamlessly, offering reliability and confidence.

Compliance and Safety:

We strictly adhere to safety regulations during the retrofitting process. This includes adding safety features, guards, and emergency systems. Our focus is on creating a safer work environment for users and workers, aligning with current regulations.

Installation and Activation:

Once retrofitted and optimized, your machinery is ready for installation at your facility. This step ensures that the machine integrates well with your operations, promising precision and efficiency.

Precision Calibration and Customer Approval:

Our ultimate goal is your satisfaction. We calibrate and extensively test the retrofitted machine's performance, verifying geometries, tolerances, and other essential aspects. This testing, using advanced technology and expert personnel, guarantees the machine functions flawlessly. Only when we've achieved your complete satisfaction and ensured peak performance, our job is considered done. This marks the beginning of our ongoing Preventive Maintenance contracts or Technical Support, sustaining the machine's exceptional performance.

In essence, JK GEARS AND MACHINERY doesn't just retrofit machines; we elevate possibilities. Our meticulous process ensures that your machinery is reborn, embodying excellence, reliability, and innovation.